Process Description
Process Description
   Introduction to MIM Technology
   Applicable Material Application Fields
   Comparing MIM Characteristic with
     Other Shaping Technology

Comparing MIM Characteristic with Other Shaping Technology


(A) Comparing with Traditional PM
 As a net shaping technology manufacturing high quality precision parts, MIM enjoys advantages that regular PM can��t compare with. MIM is able to manufacture many parts with complicated shapes: for example, external grooving, external thread, cone-shaped external surface, cross hole, blind hole, dented surface and key pin, stiffener, surface knurling etc. Parts with the above characteristics can��t be made with regular PM.

Characteristics Comparison between MIM and PM

Item

MIM

PM

Powder Grain Size����m��

Less than 20

Less than 200

Density

High

Relatively Low

Product Shape

Complicated 3D Shapes

Simple 2D Shapes

Mechanical Property

Excellent

Relatively Low

Equipment Investment

High

Relatively Low

Productivity

High

Relatively Low

 

(B) Comparison between MIM and Machining
Currently, traditional Machining relies on atomization to improve its processing capability, with efficiency and precision greatly improved. However, basic procedures of gradual processing (turning, digging, milling, rubbing, drilling and polishing etc) to finish parts shaping are indispensible.

The Precision of Machining Process is far superior than other processing methods, but some parts can be made with machining due to its low effective utilization rate of material and shape limitation to equipment and tools. On the contrary, MIM can effectively utilize the material, not limited to shapes. In the manufacturing of small precision parts with difficult shapes, MIM is with relatively low cost, high efficiency and strong competiveness compared to machining processing. MIM technology makes up the technical insufficiency and unachievable regrets of traditional processing methods, but not competing with traditional processing methods. MIM technology can give full play of its strengths in parts that can��t be made with traditional processing methods.

Characteristics Comparison between MIM and Machining

Item

MIM

Machining

Shapes

         Unlimited

Limited

Material Utilization Rate

High

Low

Equipment Investment

High

Low

Processing Cost

Low

High

Production Efficiency

High

Low

 

(C)Comparison between MIM and Precision Casting
As for metals or alloys with relatively low melting points, precision casting can shape parts with complicated 3D shapes; as for metals and alloys, hard alloys and metal ceramic etc that are hard to melt, precision casting is rendered powerless, which is determined by the nature of precision casting. In addition, it is very difficult or infeasible to process parts of small sizes, thin walls and large quantity with precision casting.

Characteristics Comparison between MIM and Precision Casting

Item

MIM

Precision Casting

Material

Unlimited

Fusible

Minimum Aperture

0.4mm

2mm

Maximum Depth of 2mm Diameter Blind Hole

20mm

2mm

Minimum Wall Thickness

<1mm

2mm

Maximum Wall Thickness

10mm

Unlimited

Small Size Internal and External Threads

feasible

difficult

Tolerance of 10mm Diameter

 ��0.012mm

 ��0.05mm

Surface Roughness(Ra)

 1~1.6��m

 3.2~5��m

Microscopic Structure

Fine Crystal with Even Structures

Treelike Crystal Prone to Break

Parts Quantity

Unlimited

Limited



(��)Schematic Diagram of Comparison among the Four Methods



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